Active pack line shot from low dolly angle, shrink tunnels glowing in background, worker taping a master carton with pneumatic dispenser
Line Active · Shift 1
Co-Packing & Assembly · DTC / FBA / Contract Mfg

Your product.
Our line.
Packed before noon.

Corrugated sheets, foam inserts, shrink film — assembled at station speed. 5,000-unit runs ready before the morning truck. No second shift required.

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The Pack Line

Five stages.
Zero guesswork.

Click any stage to walk the floor. Every caption names the actual equipment running that station today — no stock photos, no renders.

01
01RECEIVING

Every SKU logged in 15 minutes flat.

Inbound pallets are unloaded, counted, and entered into the WMS before the driver's paperwork clears. We photograph every layer for discrepancy protection.

Equipment on this station

Crown RC 5500 reach truck · Zebra TC8300 scanner · 48-pallet staging bay

Avg. time per unit

0.4 min / carton

Warehouse worker scanning incoming pallets with handheld barcode scanner in large receiving bay

Receiving dock · Bay 1–6

Warehouse worker scanning incoming pallets with handheld barcode scanner in large receiving bay

0.4 min / carton

5,000units

Minimum run size, no upcharge

97.4%

First-pass QC pass rate, last 90 days

<10AM

Average pallet-out time, Shift 1

124SKUs

Simultaneous active SKUs on floor

18mo

Average client tenure

Unit Cost Calculator

Ballpark your per-unit cost
before you call us.

Input your box dimensions, insert type, and run size. We'll return a range based on real labor rates from this floor. Actual quote may vary ±12% based on SKU complexity.

Min. 500 units · Volume pricing at 2,500 / 5,000 / 10,000

Enter your specs on the left and hit Calculate to see a ballpark per-unit cost from our current labor rates.

Calculator is live
Free DownloadNo paywall

Download our
Pack-Out Spec Sheet

The exact tolerances, label placement diagrams, and SKU-variation checklists we hand every new client on Day 1. Twelve pages. No fluff.

  • Box dimension tolerances by corrugated grade
  • Foam insert cut-file spec template (DXF)
  • Amazon FBA label placement diagram
  • QC sampling plan (AQL 2.5)
  • Receiving checklist for your freight team

We email it immediately. No sales call required.

Neatly stacked master cartons on pallets at staging dock, stretch-wrapped and ready for morning truck pickup
Live floor data
Pallets staged today47
Units completed, Shift 18,340
Active SKUs on floor23

Updated 2026-02-25 · 20:18 UTC